QK2069 Transfer Case Saver Kit for NPG and NVG Transfer Cases

QK2069 Transfer Case Saver Kit for New Process and New Venture Chain Drive Transfer Cases. Use for all New Process 231 and 241 Transfer Cases with a 2 piece Tailshaft that uses 4 bolts to attach the extension housing to the tailshaft housing. (*See Tech Note 1!!) Replaces QU10816 factory snap ring that holds the rear output shaft against the rear output bearing (See Tech Note 2 below). Easy to install, patented design part includes two bolt-together precision machined rings with a lip that fits the mainshaft snap ring groove, two bolts, Threadlocker, QU90005 RTV sealant, and optional installation instructions. USA Made.

Need More Info? Use the handy Links below to access over 40 years of Dan’s product and vehicle specific Tech Notes to easily get the information you need for your vehicle’s repair, maintenance, or upgrade project!

Dan the Gear Man® Tech Notes:
Important Product Note
Snap Ring Failures
Matching Parts for 1994-2002 Dodge NP241DLD
Matching Parts for 1994-1996.5 Dodge NP241DHD
Matching Parts-Saved for Future Use
Matching Parts-Saved for Future Use
Applications

Tech Note 1: Important Product Note!
Will not work on transfer cases with either the 3 bolt rear extension piece or any models with the 1 piece Tailshaft housing. This includes ALL 1998-2002 241DHDs’, MOST 1997 241DHDs’ and any 1994-1996 241DHD model with the 2.2″ diameter output yoke!

Tech Note 2: Snap Ring Failures
While not a super common problem, having the rear output shaft to rear output bearing snap ring fail is always a possibility on New Process chain drive transfer case models with slip yoke type, two piece rear extension housings. The most common models affected are the 32 spline rear output Chevy/GMC NP241C, 1994-2002 Dodge NP241DLD, and 1994-1996.5 Dodge NP241DHD transfer cases. If the snap ring stretches or breaks, the rear output (main) shaft assembly moves forward and wrecks the Range Fork. Typically the transfer case will jump out of gear. The sooner the problem is corrected, the cheaper your repair bill will be.

Tech Note 3: Matching Parts for 1994-2002 Dodge NP241DLD
Exploded View XV4002 1994-1997 Dodge Ram NP241DLD Transfer Case
Exploded View XV4004 1998-2002 Dodge Ram NP241DLD Transfer Case
QU10872 Synchro Hub to Mainshaft Snap Ring
QU10820 Synchro Strut Tension Spring
QU11166 Synchro Hub
QU10821 Synchro Strut
QU50354 Synchro Sleeve
QU10819 Synchro Ring
QU50071 Drive Chain
QU50355 Upper Chain Drive Sprocket
QU50603 Rear Output Mainshaft, 1998-2002
QU50177 Oil Pump Seal
QU50423 Oil Pump
QU50875 Rear Output Bearing
QU10816 Snap Ring
QU40813 Rear Output Slip Yoke, 1998-2002
Mopar® 68218057AB ATF+4 Transfer Case Fluid, Requires 2.31 Quarts to Fill

Tech Note 4: Matching Parts for 1994-1996.5 Dodge NP241DHD
Exploded View XV4000 1994-1996.5 Dodge Ram NP241DHD Transfer Case

Tech Note 5: Matching Parts
Saved for Future Use

Tech Note 6: Matching Parts
Saved for Future Use

Applications
For all New Process 231 and 241 Transfer Cases with a 2 piece Tailshaft that uses 4 bolts to attach the extension housing to the tailshaft housing.